Máy ép kiện tròn EP-9YG-1.25A
Engineered for high-density baling of Rice Straw, IRG, and Corn Stover.
The 9YG-1.25A Round Baler is a heavy-duty agricultural machine designed by EVER-POWER, specifically optimized for the 1.25m x 1.3m bale format popular in Asian markets. Featuring a robust 18-roller compression chamber and a wide 2150mm spring-tooth pickup, it excels in collecting crops, including silage and straw. With a net structural weight of 4472 kg and requiring 75kW+ (100HP+) power, this machine ensures superior bale density and shape retention, directly addressing the logistics efficiency required by South Korea’s “Clean Air Conservation Act” for straw utilization.
1. Technical Specifications: 9YG-1.25A Data Sheet
1. Technical Data Sheet: 9YG-1.25A Specifications
| Mã số sản phẩm | Tên tham số | Đơn vị | Thông số kỹ thuật |
|---|---|---|---|
| 1 | Tên mẫu | / | 9YG-1.25A Round Baler |
| 2 | Loại móc kéo | / | Theo sau |
| 3 | Chiều rộng xe bán tải | mm | 2150 |
| 4 | Loại cấu trúc xe bán tải | / | Roller + Pickup Teeth + Vane |
| 5 | Cơ chế cho ăn | / | Rôto cấp liệu + Con lăn |
| 6 | Chiều rộng buồng nén | mm | 1250 |
| 7 | Đường kính buồng nén | mm | Φ1200 |
| 8 | Số lượng con lăn nén | chiếc | 18 (con lăn) |
| 9 | Đường kính con lăn | mm | Φ222 |
| 10 | Phương pháp liên kết | / | Net Binding |
| 11 | Công suất phù hợp | kw | ≥75 |
| 12 | Trọng lượng kết cấu | kg | 4472 |
| 13 | Tốc độ PTO | r/phút | 540-1000 |
| 14 | Kích thước (Dài × Rộng × Cao) | mm | 4400 × 2850 × 2400 |
| 15 | Kiểm soát mật độ thức ăn gia súc | / | Điều khiển bằng cảm biến |
| 16 | Kích thước thức ăn gia súc (Đường kính × Chiều rộng) | mm | Φ1300 × 1250 |
| 17 | Mật độ thức ăn gia súc | Kg/m³ | 100 ~ 200 |
| 18 | Năng suất | kiện/giờ | 40 ~ 100 |
| 19 | Chiều dài cơ sở | mm | 2450 |
| 20 | Tốc độ hoạt động | Km/h | 5 ~ 35 |
| 21 | Thông số kỹ thuật bọc lưới | / | 2000m x 1,25m mỗi cuộn |
2. Những thông tin kỹ thuật quan trọng
- Khung gầm khổng lồ nặng 4,4 tấn: Với trọng lượng 4472 kg, máy kéo 9YG-1.25A mang lại độ ổn định và độ bền cao hơn đáng kể trên những thửa ruộng không bằng phẳng so với các đối thủ cạnh tranh có trọng lượng nhẹ hơn.
- Công nghệ buồng 18 con lăn: Sử dụng 18 con lăn thép gia cường (Φ222mm) để tạo ra các kiện hàng có mật độ cao (lên đến 200 kg/m³) mà không gặp phải các vấn đề trượt băng tải thường thấy ở các buồng ép biến đổi.
- Tốc độ xử lý cao: Hệ thống cấp liệu được thiết kế với trục vít và con lăn răng giúp đạt năng suất 40-100 kiện mỗi giờ, tối đa hóa thời gian thu hoạch ngắn.
- Đầu đọc rộng 2150mm: Chiều rộng bộ phận thu gom 2,15 mét dễ dàng xử lý các luống cỏ rộng từ máy gặt đập liên hợp hiện đại, giảm số lần đi qua đồng ruộng và tiết kiệm nhiên liệu.
- Liên kết mạng nâng cao: Sản phẩm có hệ thống buộc lưới tự động giúp bọc các kiện hàng trong vài giây, đảm bảo khả năng chống chịu thời tiết và dễ dàng bảo quản để ủ chua.
3. Mechanics & Application: Why the 9YG-1.25A Dominates the Field
The operational success of the 9YG-1.25A Round Baler lies in its sophisticated "Force Feeding" mechanism. Unlike gravity-fed systems, this unit employs a dynamic combination of a 2150mm spring-tooth pickup, centering augers, and an aggressive tine roller.
This triad ensures that crop flow is continuous and turbulent-free, even when handling slick materials like semi-wilted Italian Ryegrass (IRG) or brittle corn stover. Once the material enters the fixed chamber, the 18 high-strength steel rollers engage immediately. These rollers, with a diameter of 222mm, are engineered with specific traction profiles to rotate the bale core effectively. As the bale grows, the rollers exert immense pressure, compacting the material from the outside in. This mechanical compression is crucial for silage production, as it expels oxygen rapidly, fostering the anaerobic conditions necessary for high-quality fermentation—a critical factor for Korea's Hanwoo beef industry.
Material science plays a pivotal role in the 9YG-1.25A’s longevity. The chassis is constructed from high-tensile alloy steel, treated with electrostatic powder coating to resist the corrosive acidic nature of silage juices and the humid climate often found in East Asia. The drive system is fortified with heavy-duty roller chains and sprockets that have undergone induction hardening. This robust construction allows the machine to withstand the high torque loads required to achieve bale densities of up to 200 kg/m³. For South Korean farmers operating in regions like Chungcheongbuk-do, where terrain can vary from flat paddies to rolling hills, the machine’s low center of gravity and wide wheelbase (2450mm) provide exceptional stability. The integration of a sensor-controlled density system allows operators to adjust bale weight on the fly, tailoring the output for either heavy silage or lighter straw bedding, making it a versatile asset for mixed-farming operations.
4. Regulatory Compliance
International Context:
4.1. South Korea: The 9YG-1.25A is a strategic tool for compliance with the "Wastes Control Act" và "Clean Air Conservation Act", which strictly prohibit the open burning of agricultural by-products like rice straw and orchard prunings. The Korean government actively subsidizes equipment that facilitates the collection of straw for use as livestock feed (TMR) or compost. Utilizing the 9YG-1.25A allows farmers to efficiently clear fields, converting potential waste into a tradable commodity, thus avoiding heavy fines and contributing to the national "Fine Dust Reduction" initiatives. Furthermore, the high-density bales produced are compatible with the logistics requirements of the National Agricultural Cooperative Federation (Nonghyup) distribution centers.
4.2. European Union: Under the Common Agricultural Policy (CAP), soil health and carbon farming are prioritized. While retaining some straw is beneficial, removing excess for bio-energy must be done efficiently to minimize soil compaction. The 9YG-1.25A's flotation tires and high-efficiency single-pass capability align with these sustainable practices.
4.3. China: In line with the "Comprehensive Utilization of Crop Straw" policy, the 9YG-1.25A supports the complete ban on straw burning. Its ability to handle corn stover makes it ideal for the biomass power generation supply chain in Northeast China.
4.4. USA/Canada: For producers exporting forage to Asia, bale density is key to reducing shipping costs. The 9YG-1.25A creates export-grade, dense bales that maximize container weight limits, meeting the strict phytosanitary and density standards required for trans-Pacific trade.
| System / Part | Thông số kỹ thuật | Compatible Brands/Standards |
|---|---|---|
| Cơ cấu liên kết máy kéo | Drawbar / PTO 6-Spline | LS Mtron, TYM, Daedong, John Deere 6 Series, Kubota M Series |
| Lưới bọc | Width: 1.23m - 1.25m | Tama, Novatex, Pippo, and standard Korean market net rolls |
| Hydraulic Ports | Standard Quick Coupler | ISO 7241-1 A (Universal Agricultural) |
6. Application Scenarios
6.1. Rice Paddy Harvesting & Straw Management
The 9YG-1.25A Round Baler is ideal for managing rice straw in regions like South Korea’s Chungcheong and Jeolla provinces. Its 2150mm wide pickup efficiently handles the dense, wet rice straw left by combine harvesters, creating high-density bales with minimal downtime. The baler’s sensor-controlled density system ensures that rice straw is properly compacted for use as livestock feed or bedding.
6.2. Silage Production for Livestock Feed
Farmers in South Korea and Japan can use the 9YG-1.25A to produce high-density silage bales for their livestock operations. The heavy-duty 18-roller chamber and advanced net binding system ensure the production of tightly packed bales that ferment efficiently, promoting better anaerobic conditions and preserving silage quality for Hanwoo beef production or dairy farms.
6.3. Multi-Crop Harvesting in Mixed Farms
For farms growing both rice and corn, the 9YG-1.25A offers versatility. It easily handles both wet, fibrous rice straw and dry, brittle corn stalks, making it suitable for mixed farming operations. The baler’s robust design ensures consistent performance, reducing downtime when switching between crops and optimizing overall farm productivity.
6.4. Biomass Collection for Bioenergy
The 9YG-1.25A is a critical tool for bioenergy producers, especially in regions like Northeast China, where corn stover is a key feedstock. The baler’s high-density output is perfect for transporting large quantities of biomass to power plants, maximizing transport efficiency and reducing overall logistics costs.
6.5. Forage Harvesting for TMR (Total Mixed Ration)
In South Korea, the 9YG-1.25A helps farmers produce high-quality forage for the livestock feed industry, particularly for TMR centers. The baler’s ability to handle both wet and dry forages, such as Italian Ryegrass (IRG) and alfalfa, makes it a go-to solution for large-scale operations aiming to supply consistent, dense bales for mixed feed production.
6.6. Corn Stover Recovery for Livestock Bedding
In regions where corn is grown for silage or grain, farmers can use the 9YG-1.25A to harvest and compact corn stover into bales for use as bedding material for livestock. The baler’s adjustable density system allows for lightweight straw bales ideal for bedding, helping reduce costs for livestock care while efficiently managing field residue.
6.7. Government Subsidy Compliance for Straw Management
The 9YG-1.25A enables farmers to comply with government policies such as South Korea’s "Wastes Control Act" and "Clean Air Conservation Act," which mandate the collection and proper disposal of agricultural waste like rice straw. The baler helps convert waste into valuable commodities, such as livestock feed or compost, thus meeting environmental standards while avoiding fines.
6.8. Post-Harvest Crop Residue Management in Hilly Terrain
In regions like Gangwon-do, where hilly terrains are common, the 9YG-1.25A’s low center of gravity and wide wheelbase (2450mm) provide superior stability. This makes it the perfect choice for farmers who need to clear crop residues, such as rice straw and corn stover, efficiently from uneven fields without compromising safety or performance.
6.9. Fodder Conservation for Emergency Feeding
During droughts or times of feed shortage, the 9YG-1.25A can be used to preserve large quantities of forage for emergency feeding. By baling both wet and dry forage crops like ryegrass and alfalfa, the machine ensures that farmers have adequate supplies of high-density silage, even during unpredictable weather conditions or low crop yields.
6.10. Export-Grade Baling for International Markets
For farmers exporting forage and silage to international markets such as Japan or the Middle East, the 9YG-1.25A ensures that bales meet the strict density and quality standards required for shipping. The baler’s high-density output and durable construction make it ideal for producing export-grade bales that maximize transport efficiency and ensure compliance with international standards.
7. Market Trend: The Shift to Heavy-Duty Baling in Asia
The agricultural machinery market in South Korea and East Asia is undergoing a distinct shift towards "High-Density & High-Speed" harvesting. Traditional small square balers are being replaced by high-capacity round balers like the 9YG-1.25A due to labor shortages in rural areas. The trend is moving away from twine binding to net wrapping, which reduces baling time by 50% per bale and improves outdoor storage capabilities. Furthermore, with the increasing price of imported feed, there is a "Home-Grown Forage" movement, driving demand for machines capable of handling heavy, wet silage crops (IRG, Rye) without clogging—a specific strength of the 9YG-1.25A’s roller-type chamber compared to belt balers which often struggle in wet conditions.
8. Tùy chỉnh tại nhà máy EVER-POWER
Tại EVER-POWER, chúng tôi không chỉ lắp ráp; chúng tôi thiết kế. Cơ sở của chúng tôi hỗ trợ đầy đủ các quy trình sản xuất. Tùy chỉnh OEM/ODM Dành cho mẫu 9YG-1.25A để phù hợp với nhu cầu cụ thể của từng khu vực.
- Mã màu: Dịch vụ sơn tùy chỉnh phù hợp với thương hiệu đội xe của đại lý (ví dụ: Xanh lá cây, Đỏ, Cam).
- Thích ứng với móc kéo: Thanh kéo có thể điều chỉnh để phù hợp với chiều cao móc kéo máy kéo khác nhau ở các tỉnh thành khác nhau của Hàn Quốc.
- Các rãnh then PTO: Có các tùy chọn trục 8 rãnh hoặc 21 rãnh để tương thích với máy kéo hạng nặng.
- Xe bán tải gia cường: Có thể tùy chọn phủ lớp cứng lên các răng cào để phù hợp với đất núi lửa có tính mài mòn.
Customer Success Story
10. Các bộ phận có thể thay thế
10.1 Hộp số:
Các mẫu tương thích: Dòng máy ép kiện tròn EP (máy ép kiện tròn, tỷ số truyền 1:2, tương thích với trục 6 khía 35mm).
Ứng dụng: Truyền công suất PTO đến cơ cấu đóng kiện, phù hợp với máy New Holland 630 hoặc John Deere 535. Thông số: Mô-men xoắn > 500 Nm, tiết kiệm nhiên liệu 20%.
Tại sao nên chọn hộp số này: Kích thước có thể tùy chỉnh (giảm xuống còn 250-300mm), chống lại các chất bẩn nhớt (khói cao su), đạt chuẩn bảo vệ IP65. Trục PTO:
Các mẫu tương thích: Dòng EP-PTO (trục răng Z6 1-3/8", chiều dài điều chỉnh được 600-1200mm).
Ứng dụng: Kết nối máy kéo với bộ truyền động chính của máy ép kiện, phù hợp với loại 9YG-1.0C. Hiệu suất truyền mô-men xoắn >95%, tương thích với mặt bích SAE/EURO.
10.2 Chuỗi & Nhông xích:
Các mẫu tương thích: ANSI #50/#60 chuỗi, với đĩa xích EP (bước răng 12,7-19,05mm, đường kính con lăn 10-12mm).
Ứng dụng: Được sử dụng trong băng tải hoặc cơ cấu buộc, thích hợp cho việc vận chuyển rơm bằng máy ép kiện vuông/tròn. Chiều rộng 25-40mm, vật liệu thép chống mài mòn.
10.3 Các khớp nối:
Các mẫu tương thích: Khớp nối EP dòng 200 (mô-men xoắn phù hợp 500-1000 Nm).Ứng dụng: Kết nối hộp số với con lăn đóng kiện, giảm rung động.
10.4 Xi lanh thủy lực:
Xi lanh thủy lực: Dòng EP-HC (đường kính trong 50-100mm, hành trình 300-600mm), thích hợp cho việc nâng kiện hàng.Vòng bi và phớt: Vòng bi 6208-2RS, tuổi thọ L10 >10000 giờ, phớt chống bụi.Bảng tương thích: Hoàn toàn có thể thay thế cho Comer 250T (mô-men xoắn tương ứng, chỉ chênh lệch 35% về giá); mặt bích phù hợp với kiểu PTO 4 bu lông của Bắc Mỹ.
Câu hỏi thường gặp (FAQ)
Q1. How does the 9YG-1.25A handle wet Italian Ryegrass (IRG) compared to belt balers?
A1. The 9YG-1.25A excels in wet IRG conditions because it uses a fixed steel roller chamber. Unlike belt balers which rely on friction and can slip when the crop is wet and slimy, the steel rollers with traction profiles ensure positive rotation of the bale, preventing stoppages and ensuring a high-density silage bale every time.
Q2. Is the 2150mm pickup width suitable for the standard combine windrows in South Korea?
A2. Absolutely. The 2150mm pickup is specifically sized to handle the wide, heavy windrows left by modern large-scale combine harvesters used in Korean rice paddies. It allows you to collect the full windrow width without weaving, significantly speeding up the baling process.
Q3. What is the minimum tractor horsepower needed to operate this baler on hilly terrain?
A3. While the base requirement is 75 kW (approx. 100 HP), for operations in hilly regions like Gangwon-do, we recommend a tractor with 110-120 HP. The extra power ensures safe towing of the 4.4-ton machine and maintains consistent PTO RPM during uphill baling.
Q4. Can I get replacement parts like pickup tines and bearings quickly in South Korea?
A4. Yes, EVER-POWER prioritizes after-sales support. We supply a comprehensive spare parts kit with the machine. For ongoing needs, we can ship parts directly to major Korean ports or through our local partners, ensuring minimal downtime during the critical harvest season.
Q5. Does the machine come with a warranty for the main gearbox and rollers?
A5. Yes, we provide a standard 12-month warranty covering the main gearbox, compression rollers, and hydraulic components against manufacturing defects. We stand by the durability of our heavy-duty construction.
Q6. How does the net binding system improve efficiency compared to twine?
A6. Net binding is roughly 3 times faster than twine binding. It wraps the bale edge-to-edge in just a few rotations (typically 2-3 turns), reducing the stop time for each bale. This adds up to significantly more bales per hour and better weatherproofing for outdoor storage.
Q7. What is the price range for the 9YG-1.25A and do you offer shipping to Incheon?
A7. Pricing depends on configuration and order volume. We offer competitive factory-direct pricing significantly lower than European brands. We handle full logistics, including shipping containers (CIF/FOB) to Incheon, Busan, or Pyeongtaek ports. Please click "Get a Quote" for a specific offer.
Q8. Can this baler process dry corn stalks for biomass power plants?
A8. Yes, the 9YG-1.25A is robust enough to bale dry corn stover. The "Force Feeding" auger system effectively crushes brittle stalks, and the heavy rollers compact them tightly, making it ideal for high-density transport to biomass energy facilities.
Q9. Is technical training available for my operators who are new to round balers?
A9. We provide detailed operation manuals and video tutorials in English. For fleet purchases, we can arrange for virtual technical training or on-site guidance to ensuring your team understands maintenance and operation best practices.
Q10. How do I adjust the bale density for different crops?
A10. The 9YG-1.25A features a sensor-controlled density system. You can monitor and adjust the hydraulic pressure settings to change the bale density from the tractor cab or the baler control valve, allowing you to switch between loose straw and tight silage bales easily.
Ready to Upgrade Your Harvest Fleet?
Contact EVER-POWER today for the best factory price on the 9YG-1.25A Round Baler.
Biên tập viên: PXY
